China OEM China Custom 10 20 Ton CZPT CZPT Multi Stage Tie Rod Piston Single Double Acting Dump Heavy Duty Commercial Truck Telescopic Hydraulic Cylinder Manufacturer with high quality

Product Description

Company Introduction:
ZheJiang CHINAMFG Hydraulic Co., Ltd is specialized in hydraulic products Design, R&D, and Manufacturing.

We mainly produce Hydraulic Cylinders for the Trucks, Coal Mining Industry, Metal Forming Industry Ship Industry, Oil Rigs and CHINAMFG Engineering.Also, we can design and manufacture various special purpose hydraulic cylinders according to customer design and requirements as agriculture industry, 6 DOF platform, machine tools, etc.

Our annual capacity is 200,000 pcs of cylinders which make our company an important production base for Hydraulic Cylinders in China.

History of Wantong:
 

>Dump truck telescopic hydraulic cylinder was successsfully developed in 2002;
>Began to cooperate with famous brands companies ,Such as CHINAMFG ,SHACMAN in 2005;
>Passed ISO/TS 16949 International Quality management system certification in 2006;
>Began to cooperate with ZMJ,Co.,Ltd in 2009;
>The electroplating production line was completed and had passed the accepance of environmental impact assessment in 2012;
>Has been raised as a listed Company in 2014;
>Cylinder with 10-stage .22-meter stroke for project was successfully developed  in 2015;
>The North American Type Thin-Walltelescopic cylinder was successfully developed in 2015;
>Hydro-Pneumatic Spring and Suspension System was successfully developed in 2016;

 

HS Code 8412210000
Application Dump truck
Material of cylinder tube Alloy steel
Seal Hallite, NOK, Guarnitec, Parker
Coating All tubes are chrome plated
Working pressure 16mpa-30mpa
Stroke 5588mm
Color red black blue gray, according to customer’s requirement
Mounting Type Earring-trunnion, double trunnion, double earring (eye end), Pin to pin botton
Certification ISO/TS16949
Package pallet, plywood case 
Warranty Period of 14 months from the date of manufacture.The manufacture date is engraved on the label of every cylinder.
Main export market US, Canada, South Korea, Russia, Australia, Indonesia, Malaysia, Kenya, Philippines, Xihu (West Lake) Dis.via, the United Arab Unites, Singapore
Payment terms T/T, L/C, 
Delivery time 20 days after down payment

 
Production Process:
>Each processing under our control, each products, every step under strict quality control;

Exhibitions& Customers:
>We are the supplier of SINOTRUK, CIMC, JAC, SHACMAN, ZMJ and YANKUANG GROUP
manufacturing and refitting company use our telescopic cylinder as first choice.
 
>We attended each Bauma exhibition, the world trade fair for construction equipment, building material machines, mining machines and earn much more opportunity to extend our business to oversea market.

Quality Control:
1, The mechanical properties and chemical elements of the raw material will be inspected to check whether qualified after entering the warehouse.
2, Chemical composition inspection of raw materials, Test the chemical composition of metallic materials, such as C, Si, Mn, P, S, Cr, Ni and other elements.Mainly for raw materials incoming inspection, by testing whether the material qualified, receiving materials.
3, Metallographic analysis of metal materials is usually the raw materials, such as copper, iron, aluminum, magnesium, zinc, titanium, etc., for the processing of structural parts and finished product evaluation, through the metallographic analysis, You can find a variety of possible reasons for failure analysis in time, Prediction and analysis the characteristics of metallic materials and materials, Study material surface, and internal defects, and to improve and verify the process technology of the material;
4, Salt spray test is a major use of salt spray test equipment created by the artificial simulation of salt spray environmental conditions to assess the corrosion resistance of products or metal materials, environmental testing
5, Mechanical performance testing equipment can meet the requirements of mechanical testing, all the use of computer digital display, so the accuracy is more accurate so that the mechanical properties of each cylinder barrel has been greatly improved.
6, Every workpiece is machined according to the confirmed drawings and will be inspected casually by QC according to a certain proportion.The traceable record shall be clear and traceable.
7, The qualified parts are assembled into 1 cylinder and then the pressure test will be done.
Before and after assembly, the basic dimensions and workmanship will be inspected again.
8, An inspection report will come into being before delivery.

Certificated:

Package:

Guarantee and after sale service:
Pre-sale service: Keep communicating with the truck manufacturers, including the selection of product model, the design of a hydraulic system, a test of performance and analysis of the accident. Once the problems occur, we will solve them immediately together with truck manufacturers.
>The sale service: Provide training and technical support for users.
After-sale service: Solve the problem firstly, then analyze responsibility; Replace the system components
immediately if any need.
> 24 hours telephone service hotline.
 

Material: Steel
Structure: General Cylinder
Power: Hydraulic
Standard: Standard
Pressure Direction: Single-acting Cylinder
Double-Acting Cylinder Type: Common Cylinder
Customization:
Available

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double acting hydraulic cylinder

How does a double-acting hydraulic cylinder contribute to controlled and precise movement?

A double-acting hydraulic cylinder plays a crucial role in achieving controlled and precise movement in hydraulic systems. Here’s a detailed explanation:

1. Bi-Directional Operation: Double-acting hydraulic cylinders are designed to generate force in both directions. By supplying pressurized hydraulic fluid to the cap end of the cylinder, the piston extends and produces force. Conversely, supplying fluid to the rod end retracts the piston. This bi-directional operation allows for precise control over the movement of loads in both directions, enabling controlled and precise positioning.

2. Adjustable Force Output: The force output of a double-acting hydraulic cylinder can be adjusted by controlling the hydraulic pressure applied to the cylinder. By regulating the pressure in the hydraulic system, the force generated by the cylinder can be varied to match the specific load requirements. This adjustability allows for precise control over the force exerted by the cylinder, contributing to controlled and precise movement.

3. Flow Control: Double-acting hydraulic cylinders can incorporate flow control valves or throttle valves in the hydraulic circuit. These valves regulate the flow rate of hydraulic fluid entering or exiting the cylinder, controlling the speed of movement. By adjusting the flow rate, the movement of the cylinder can be slowed down or sped up, allowing for precise control over the speed of operation. This flow control capability enhances the controlled and precise movement of the cylinder.

4. Position Feedback Devices: To achieve precise movement, double-acting hydraulic cylinders can be equipped with position feedback devices, such as linear transducers or potentiometers. These devices provide real-time information about the position of the cylinder’s piston. The position feedback data can be used to accurately control the movement and position of the load, ensuring precise positioning and movement control.

5. Proportional Control: Double-acting hydraulic cylinders can be integrated into proportional control systems. Proportional control utilizes electronic or electro-hydraulic systems to proportionally regulate the hydraulic pressure and flow, allowing for fine control over the cylinder’s movement. This precise control mechanism enables accurate and controlled movement, making it suitable for applications that require precise positioning or synchronization of multiple cylinders.

6. System Stability: Double-acting hydraulic cylinders contribute to controlled and precise movement by providing system stability. The hydraulic fluid acts as an incompressible medium, transmitting force from the cylinder to the load without significant loss or deformation. This stability ensures that the movement of the cylinder is consistent and predictable, allowing for precise control over the load’s position.

7. Mechanical Advantage: Double-acting hydraulic cylinders leverage mechanical advantage to enhance controlled and precise movement. The design of the cylinder incorporates a larger surface area on the cap end of the piston compared to the rod end. This size difference creates a force amplification effect, enabling the cylinder to exert greater force during the extension stroke. This mechanical advantage allows for finer control over the movement and positioning of the load.

By combining bi-directional operation, adjustable force output, flow control, position feedback devices, proportional control, system stability, and mechanical advantage, double-acting hydraulic cylinders contribute to controlled and precise movement in a wide range of applications.

double acting hydraulic cylinder

Can double-acting hydraulic cylinders be applied in mining equipment for material transport?

Yes, double-acting hydraulic cylinders are widely used in mining equipment for material transport. Here’s a detailed explanation:

1. Dump Trucks: Dump trucks are commonly used in mining operations for transporting large quantities of material, such as rocks, ores, and coal. Double-acting hydraulic cylinders are employed in the tipping mechanism of dump trucks. These cylinders provide the necessary force to raise the truck bed, allowing the material to be unloaded at the desired location. The bidirectional force generation of double-acting cylinders enables controlled and efficient tipping of the truck bed, facilitating the rapid and effective transport of materials.

2. Front Shovels and Excavators: Front shovels and excavators are heavy-duty machines used in mining for digging and loading materials onto trucks or conveyor systems. Double-acting hydraulic cylinders are utilized in the boom and bucket mechanisms of these machines. The cylinders provide the force required to extend and retract the boom, as well as to control the bucket’s opening and closing. This allows operators to manipulate the excavator effectively, scoop up materials, and deposit them into transport vehicles or processing equipment.

3. Conveyor Systems: Conveyor systems are extensively used in mining operations to transport bulk materials over long distances. Double-acting hydraulic cylinders are employed in conveyor belt tensioning systems. These cylinders apply force to adjust the tension of the conveyor belt, ensuring proper alignment and preventing slippage. The precise force control offered by double-acting cylinders allows for accurate tension adjustment, optimizing the efficiency and reliability of material transport on the conveyor system.

4. Haulage Systems: Haulage systems, such as underground mine trucks and railcars, are crucial for transporting materials within mining operations. Double-acting hydraulic cylinders are employed in these systems for various functions. For instance, the cylinders can be used to control the opening and closing of doors or gates on mine trucks or railcars, facilitating the loading and unloading of materials. Additionally, hydraulic cylinders can be utilized in braking systems to provide the necessary force for safe and controlled stopping of the haulage vehicles.

5. Lifting and Positioning Equipment: In mining operations, lifting and positioning equipment, such as cranes and hoists, are employed to handle heavy materials and equipment. Double-acting hydraulic cylinders play a vital role in these machines. The cylinders provide the force necessary for lifting, lowering, and positioning loads with precision. Whether it’s lifting large mining equipment or positioning heavy materials, hydraulic cylinders ensure safe and controlled movement, enhancing the efficiency of material transport in mining operations.

Given their applications in dump trucks, front shovels and excavators, conveyor systems, haulage systems, as well as lifting and positioning equipment, double-acting hydraulic cylinders are widely applied in mining equipment for material transport. Their ability to generate precise and controllable forces makes them essential components in ensuring efficient and reliable material handling in the mining industry.

double acting hydraulic cylinder

What is a double-acting hydraulic cylinder and how does it function?

A double-acting hydraulic cylinder is a type of hydraulic cylinder that can generate force in both directions of its stroke. Here’s a detailed explanation of its function:

1. Design and Construction: A double-acting hydraulic cylinder consists of a cylindrical barrel, a piston, and two hydraulic ports. The barrel is sealed at both ends, and the piston divides the interior of the cylinder into two chambers. The hydraulic ports are connected to a hydraulic system, allowing the flow of hydraulic fluid into and out of the cylinder.

2. Functionality: The double-acting hydraulic cylinder operates using hydraulic pressure to extend and retract the piston, generating force in both directions. Here’s how it functions:

– Extension Stroke: When hydraulic fluid is supplied to the port connected to the rod end of the cylinder, it enters the cylinder’s rod-end chamber. The pressure of the hydraulic fluid pushes against the piston, causing it to move away from the rod end and extend the cylinder’s rod. This extension stroke generates a pushing force at the rod end of the cylinder.

– Retraction Stroke: Conversely, when hydraulic fluid is supplied to the port connected to the cap end of the cylinder, it enters the cylinder’s cap-end chamber. The pressure of the hydraulic fluid pushes against the piston from the opposite direction, causing it to move towards the rod end and retract the cylinder’s rod. This retraction stroke generates a pulling force at the rod end of the cylinder.

3. Sealing Mechanism: To ensure efficient operation, double-acting hydraulic cylinders incorporate sealing mechanisms. These seals prevent hydraulic fluid leakage between the piston and the cylinder barrel, maintaining the separation of the two chambers.

4. Control and Application: The operation of double-acting hydraulic cylinders is controlled by the hydraulic system supplying and retracting hydraulic fluid. By controlling the flow and pressure of the hydraulic fluid, operators can regulate the extension and retraction speeds and precisely control the force generated by the cylinder. Double-acting hydraulic cylinders find applications in various industries, including manufacturing, construction, mining, agriculture, and more, where controlled linear force is required for tasks such as lifting, pushing, pulling, and clamping.

In summary, a double-acting hydraulic cylinder is a hydraulic component capable of generating force in both directions of its stroke. By supplying hydraulic fluid to the appropriate ports, the cylinder extends or retracts its piston, creating pushing or pulling forces. The sealing mechanism ensures efficient operation, and the control of hydraulic fluid flow allows for precise force control. Double-acting hydraulic cylinders are widely used in diverse industries for a range of applications that require controlled linear force.

China OEM China Custom 10 20 Ton CZPT CZPT Multi Stage Tie Rod Piston Single Double Acting Dump Heavy Duty Commercial Truck Telescopic Hydraulic Cylinder Manufacturer   with high quality China OEM China Custom 10 20 Ton CZPT CZPT Multi Stage Tie Rod Piston Single Double Acting Dump Heavy Duty Commercial Truck Telescopic Hydraulic Cylinder Manufacturer   with high quality
editor by CX 2023-11-02